[scheduled:: 2025-01-14]

The Engineering Process

Concept summary and connections

Design proposal basics:

Once we have a concept, we should try to prototype it as quickly as possible. In the case of the photogate, we have the circuit and a bit of code, so we have already done part of the prototyping. We need to make it into a device that can detect when an object passes through, so what could we build today that would show that working? We could use cardboard, plywood, construction foam, hot glue, etc.

Example Proposal: Cranial thermal regulation device

Problem Statement

In weather with temperatures below about 30° F, many people will experience chilling of the skin on the head and ears. This is uncomfortable, and we will create a device that will help alleviate this discomfort.

Requirements

Proposed solution

We will create a specially-shaped blanket, designed to fit over the top of the head snugly enough to keep itself in place, but not so snugly as to cause discomfort. The blanket material will be a knitted fabric that is both elastic and highly insulating, and it will be dense enough to block moderate breezes.

The initial prototype will be complete within an hour, as all that is required is to wrap a piece of the material around the head and check to see that it does indeed keep the noggin toasty. The prototype will allow us to ensure that the device works as expected, and it will also help us finalize some of the choices for design options that did not make the cut this time. Once the concept is proven, creation of a finished device will take around two hours.

Cost: Total cost of materials will be approximately $4. Cost of engineering time will be approximately $10,000, with flexibility for additional design effort as needed.

Some additional design options were considered during this process. If this design is found to be inadequate, we may try some of the following:

Media resources

Practice